Powder Makeup Sponge Foaming Machine Pu Polyurethane Pillow Mattress Making Foam Injected Machine

Product Description

Product Description

Polyurethane Foaming Technology

Polyurethane foaming machine, has the economical, convenient operation and maintenance, etc, can be customized according to customer's request various pours out of the machine.

This polyurethane foaming machine uses two raw materials, polyurethane and Isocyanate. This type of PU foam machine can be used in various industries, such as daily necessities, automobile decoration, medical equipment, sports industry, leather footwear, packaging industry, furniture industry.

Polyurethane foaming machine preview Polyurethane foaming machine unit

Foam Outputs

Low Pressure Machine Capabilities
1

Low Pressure Machine Output - Flexible Foam

Flexible foam output
2

Low Pressure Machine Output - Rigid Foam

High quality output capability configured specifically for rigid structural and insulation applications.

Detailed Features

Core Mechanical Components
A

Material Tank

This is the storage tank A and B tank of the polyurethane high pressure machine. Polyurethane and Isocyanate raw materials are separately installed.

Material of the tank: SS304

Size of feeding flange: φ150

Capacity: 250L | Quantity: 2

Material tank details
Mixing head design
B

Mixing Head

The mixing head adopts floating mechanical seals, and its high shear mixing screw head, which can mix two materials (Polyurethane and Isocyanate) with better performance. The raw materials are stirred at high speed in the mixing chamber by stirring blades to achieve a mixing effect, so that the liquid is uniformly sprayed to form a desired product.

C

Electrical Control System

  • Fully controlled by SCM (Single Chip Microcomputer).
  • Using PCL touch screen computer. Temperature, pressure, revolving speed display system.
  • Alarm function with acoustic warning.
Electrical control panel
Formula solutions support
D

Raw Material Formula Solution Support

We have our own technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in PU industry. We can independently develop raw material formulas like polyurethane rigid foam, PU flexible foam, polyurethane integral skin foam and polyurea that meet all customer's requirements.

Applications

Wide Production Versatility

Suitable for the other production of polyurethane pillow, steering wheel, bumper, self skin, high resilience, slow rebound, toys, fitness equipment, insulation layer, bicycle cushion, rigid foam, cold storage panel, medical equipment, elastomer, shoe sole, ect...

Decoration Parts & Imitation Wood

Polyurethane foam can be used to make decorative parts such as crown molding. Can also be used for imitation wood furniture and photo frames.

Imitation wood furniture parts

Flexible Foam Products

Flexible polyurethane foam is used as cushioning for a wide variety of consumer and commercial products including car seats, mats, earplugs, pillows, sofas, office chairs, and bedding.

Flexible foam products display

Rigid Foam Products

Rigid polyurethane foam is a highly cross-linked, cellular, closed-cell, thermoset plastic of low density, and a high-performance material for insulating panels, decoration parts, and construction.

Rigid foam insulating panels

Integral Skin Products

Polyurethane integral skin foams find wide application as structural materials in automotive interiors, furniture components, household leisure goods, and healthcare products like wheelchairs.

Integral skin foam applications

Packing & Delivery

Secure Cargo Configurations
Packing preparation
Packaging Specifications
Size 4100*1250*2300(mm)
Weight 1.2 T
Packaging Details The normal package is wooden box (Size: 2600*1500*2600). If export to European countries, the wooden box will be fumigated. If the container is too tight, we will use PE film for packing or pack it according to customers' special request.

Manufacturing Operations

Design, Development & Production

We are a professional machinery manufacturer in the PU industry combined with design, development, and production. Since our founding in 2013, our production area spans more than 10,000 square meters. Our machinery portfolio includes high pressure pouring machines, low pressure foaming machines, PU/Polyurea spraying foam machines, and PU elastomer casting machines. We design and customize production lines depending on specific needs:

Flexible Foam System: PU shoe/sole/insole line, anti-fatigue integral skin mat line, memory pillow line, high rebound PU stress ball line, car seat/cushion line, slow rebound ear plug line.

Rigid Foam System: PU decorative molding crown cornice line, plastering float trowel making line, coldroom panel line, normal PU sandwich panel line.

Elastomer System: Forklift wheel casting line, coal sieve screen select line, car air filter gasket production line.

Production facility floor

Our Engineering Team

We maintain a professional team of mechanical, chemical, and process engineers, all of whom have more than 10 years of experience in the PU foam field. Combined with a dedicated, hard-working sales and service team, we can support requirements for custom PU foam products, PU molds, and PU foam processing machines.

Support & Services

  • Professional and patient consulting service to help you find the suitable solution.
  • Further negotiation about the technical details, machine configuration, price basis, payment terms, and delivery times.
  • Rigorous control of machine production schedules and overall quality, providing regular updates.
  • Free training at our plant during machine inspections. Comprehensive photo/video confirmations provided before shipping.
  • Quick and safe transport configurations covering bookings, container loading, and documentation.
  • Online technical support via email and phone, with on-site technician deployments available if required.
  • Free spare parts supply during the one-year guarantee period, and original cost supply thereafter.
  • Free accessory box supplied with shipment.
  • Development support and formulation solutions for raw materials.
  • Airport pick-up services arranged for client factory visits.
Technical check Component inspection System packaging

Client Feedback

Global Customer Verification
Customer review 1

"Good Feedback from our Australian client who bought a low pressure PU polyurethane foaming machine."

Customer review 2

"Real comment for our PU polyurethane flexible foam shoe sole and insole making production line."

FAQ

Frequently Asked Questions

Q Are you a factory or a trading company?

We are a professional factory in the PU industry with more than 10 years of experience, covering high pressure pouring machines, low pressure foaming machines, PU spraying foam machines, PU elastomer casting machines, and custom production lines.

Q What is the PU raw material used with this polyurethane/polyurea foam casting machine?

Polyurethane consists of two components: polyol and isocyanate (poly and iso/mdi). Polyurea can also be used, which provides waterproofing, anti-corrosion, and rust prevention. Polyurethane is divided into flexible foam and rigid foam configurations, which further encompass open-cell and closed-cell options.

Q If I need to develop a special PU raw material formula solution based on my product, can you provide it?

Yes, we can. We have a dedicated technical team of chemical engineers and process engineers, all of whom have more than 20 years of experience in the PU industry. We can independently develop raw material solutions like polyurethane rigid foam, polyurethane flexible foam, polyurethane integral skin foam, and polyurea to meet customer requirements.

Q What is the application of the PU foam machine?

PU polyurethane foam injection molding machines (high and low pressure configurations) can produce PU rigid foam products like PU crown moldings, bed sets, plastering floats, and coldroom panels. They also produce PU flexible foam products like car seat cushions, headsets, memory foam pillows, slow rebound ear plugs, PU stress balls, and toys. Elastomer casting machines produce forklift wheels, rollers, and sieve screens.

Q How long is the polyurethane foam casting machine warranty?

The machine comes with a 1-year warranty. Within the first year, if there is no man-made damage, we will provide free replacement parts, though the shipping cost will need to be covered by the customer.

Q What if I cannot install the machine after arrival? Do you offer installation services?

Yes, we supply detailed video technical support. If your company has engineering staff, they can receive training directly. Alternatively, our technicians and engineers are available to perform on-site field installation, commissioning, and training services overseas.

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